High End AI Intelligent Fabric Inspection Machine

Overview

The XPRI-01 series employs a triple-technology integration of high-speed machine vision imaging, AI analysis and real-time decision-making to automatically detect fabric defects, mark them and generate inspection reports. High-precision industrial cameras combined with deep-learning algorithms trained on vast datasets of labelled normal and defective fabrics identify and classify surface flaws with stable 24/7 performance. Three working modes cover every workflow: XPRI-01 (rolling to rolling), XPRI-02 (rolling to relaxing) and XPRI-03 (relaxing to rolling).

Key Features

• Automatic defect detection with AI vision
• Colour difference inspection
• Robot fabric feeding
• Air-blowing dust removal area
• Automatic length/width measurement
• Automatic labelling — fully automatic, manual-confirmation or label-free logging modes
• Automatic grading and reports per the 4-Point American Standard System (summary, defect details, defect coordinate map)
• Multiple industrial-grade area-scan colour cameras, 24-hour continuous operation
• Industrial linear vision light source, max illuminance 800,000 Lux, 5-year lifespan
• High-accuracy rotary encoder (Autonics, Korea) for length measurement
• Optional seamless ERP/MES integration

Selling Points

• Stable 24/7 defect detection versus 50–60% manual detection prone to fatigue-induced misses
• Inspection speed up to 60 m/min versus ~15 m/min manual inspection
• Full digital traceability — structured records replace unrecorded manual checks
• Detection precision ≥1 mm diameter; width measurement deviation ±2 cm
• Marking position accuracy ≈±6 cm from defect location

Suitable Materials

• Plain-dyed cotton
• Synthetic knit fabric
• Woven fabrics
• Denim
• Maximum inspectable width 2000 mm; maximum roll diameter 400 mm